Mikron Multistep XT-200
Advantage through modularity
The Multistep machining system is a true productivity center! Thanks to its unique, unbeatable modularity and flexibility, ongoing production requirements can be accommodated at any time, with incomparable precision!
- A high-precision modular machining center for workpiece dimensions of up to 200 x 200 x 200 mm
- Expandable with modules, 1 loading module with up to 4 working modules
- Chip-to-chip time less than 1 second at a maximum spindle speed
- Machining on 5½ faces in one clamping, simultaneous 5-axis machining
- 10-minute changeover time, ideal for changing lot sizes
Applications / Main markets: Automotive, pneumatic & hydraulic, medical, watches, electrical
The integrated loading and unloading module feeds all machining modules. Each extension with an additional machining module (up to 4) results in a direct increase in productivity, thus enabling investment in step with actual output requirements.The Multistep XT-200 is available with up to 4 machining modules.
UNIQUE
The Mikron Multistep Machining System is outstanding in reaching most competitive cost-per-part combined with unmatched flexibility when machining close tolerance metal components.
- Fully modular with 1-4 working modules – prototyping and mass production on same machine concept – step by step investment
- Full 5 axis – Interpolation capability allows also to process controlled cross hole deburring
- Highest flexibility – Change-over within 10 minutes
- Highest productivity – Chip to Chip 0.9 Second - saving up to 2000 hours per year
- Automatic loading from pallets or belt conveyor or manual
- Automatic part rotation for 6th side machining
- Automatic measuring of blank part and in-process with automatic compensation
- Optional deburring, brushing, marking in the loading system
- SPC drawer and poke-yoke extraction
- Single system for complete manufacturing saving floor space and labor
- Same machine model for very different application like: ABS valve body, Injectors, Pump head
- Highest accuracy through 1 single process (comparing to multiple spindle process where you get different qualities coming from each spindle/clamping/tool) 1 gauss curve
- Fast adaptation to your capacity requirements
- System extension with up to 4 machining modules
- Invest in stages
- Short set-up times, ideal for producing different workpieces
- Quick changeover of tools and tool carrier palettes
- Codeable workpiece carrier palettes for stop-and-go production
- 100% Integrated
- A single loading module for all machining modules!
The NC-controlled loading arm performs additional tasks parallel to the main processing time:
- Deburring
- Measuring and separation of bad blank parts
- Workpiece turning
- Positioning
- Cleaning
- ... and much more
Loading and unloading with diverse loading options:
Standard: DIN palette system
Other options:
- Stacking magazine (palette cart)
- Belt conveyor
- Robot
- Vibratory conveyor
- Manual loading
Tool magazine
- 36 tools per module up to max. 144 tools per machine
- Chip-to-chip in 1 second: While a tool is being changed on one spindle, the second spindle of a machining module is machining the workpiece. This significantly reduces non-productive time.
B/C axis
- 5-axis transformation
- 260-degree rotation of B-axis
- Liquid-cooled motors for B and C axes
- Freely-rotating C-axis with a max. speed of 600 rpm
- High positioning precision
- Compact, rigid machine construction
- Extremely stable B/C axis
- Direct distance measurement system for all axes
- Wireless measurement probes for automatic measurement and offset of reference positions (blank part in loading module and during processing in machining modules)
- Workpiece carrier palette chucking repetition accuracy ± 2 µm
Contact us
To be contacted by one of our staff members please fill in the following form:
